What is the 'NPI Paradox'?

It refers to the inefficiency where the time spent programming an AOI machine exceeds the actual production runtime of the batch. In High-Mix/Low-Volume (HMLV) manufacturing, this setup bottleneck often forces operators to skip inspection entirely for prototypes, increasing the risk of shipping defective boards.

How does DaoAI SMT Visual AI differ from Traditional AOI?

Unlike pixel-matching algorithms that rely on rigid component libraries and strict template matching, DaoAI utilizes deep learning generalization. Our system "sees" components like a human expert—recognizing parts based on features rather than exact pixel values—allowing it to handle slight variations in lighting, position, or vendor branding without triggering false alarms.

Do I need a 'Golden Board'?

Not a "perfect" pre-verified standard. You simply need one physical reference board from your current batch. The AI scans this unit to auto-learn component locations and visual characteristics instantly. This eliminates the need to source a flawless "Golden Sample" before you can even begin programming.

Can it work with CAD files?

Yes. The system seamlessly imports Pick-and-Place (XY coordinates) and BOM files. By combining CAD data with the visual scan, the AI automatically maps component locations and verifies polarity, reducing the programming time from hours to minutes.

Engineered for Synergy.
Built for Flexibility.

Uncompromised Throughput
Technology

1 ms /component

Millisecond-level Inspection

Instantly detects missing parts, wrong components, and polarity on high-density boards without computing bottlenecks.

45 cm²/s

Throughput

Perfectly matches the rhythm of High-Mix Volume SMT lines, eliminating post-reflow inspection bottlenecks.

CPU/GPU

Parallel Processing Architecture

GPU focuses on processing complex defects and OCR, while the CPU synchronously handles logic operations. True parallel processing ensures tasks do not wait for each other, maximizing hardware efficiency.

Equipment Specifications

Specification	P1 / P2 (Offline)	P3/P3D (Inline)
Ideal For	High-Mix Volume	High-Volume SMT Lines
Camera / Res	5MP (15µm) / 12MP (10µm)	20MP (10µm)
Imaging System	Dual Telecentric Lens	20MP Telecentric Lens
Lighting	Multispectral RGB 6-Channel	High-intensity RGB Coaxial + multi-angle ring LED Ring
Max PCB Size	470 × 330 mm	500 × 325 mm
Conveyor	Manual Load / Unload	Single Track (P3) / Dual Track (P3D)

P1 / P2
(Offline) P3/P3D
(Inline)

Ideal For

High-Mix Volume

Camera / Res

5MP (15µm) / 12MP (10µm)

Imaging System

Dual Telecentric Lens

Lighting

Multispectral RGB 6-Channel

Max PCB Size

470 × 330 mm

Conveyor

Manual Load / Unload

Ideal For

High-Volume SMT Lines

Camera / Res

20MP (10µm)

Imaging System

20MP Telecentric Lens

Lighting

High-intensity RGB Coaxial + multi-angle ring LED Ring

Max PCB Size

500 × 325 mm

Conveyor

Single Track (P3) / Dual Track (P3D)

Calculate Your ROI Savings

See how much you can save with DaoAI's AI-powered AOI solution

Cut Labor Costs

Save USD 28,000 – 42,000 per line every year.

Empower Operators

Move setup from 'Engineer-only' to 'Operator-ready' in 30 minutes.

Maximize Uptime

Turn hours of idle machine time back into profitable production.

Annual Savings

$28k – $42k

Per line, every single year.

Your Annual Savings Potential

Based on Your Metrics:

Weekly NPIs per line:

Hours per NPI:

Engineer hourly rate:

Number of SMT lines:

Based on your metrics, you currently spend annually on AOI programming across your SMT lines.

With DaoAI's AI-powered solution, you can save 40–60% of your AOI programming time. This means:

Conservative Estimate

(40% time savings)

Optimistic Estimate

(60% time savings)

Estimated Annual Savings (Mid-Range):

Offline 2D AI AOI Machine

DaoAI P1 & P2

DaoAI P1& P2 leverages advanced visual AI to automate PCBA inspection programming. By learning directly from golden sample, it auto-detects components, generates bounding boxes, and defines defect thresholds — accelerating setup from hours to 5 minutes.

DaoAI P1/P2 Specifications

Designed for Speed, Accuracy, and Adaptability

DaoAI P1

5MP0 Camera /month

Resolution:15 µm

DaoAI P2

12MP0 Camera /month

Resolution:10 µm

DaoAI P1

DaoAI P2

Optical System

Camera

5 MP

12MP

Resolution

10 µm

15 µm

Lighting

Multispectral ultra-high-speed RGB six-channel lighting

Lens

Dual telecentric optical lenses

Conveyor & PCB Size

PCB Size

0.5×50mm - 470×330mm

PCB Thickness

0.5mm - 5mm

Maximum PCB Warpage

Top25mm；Bottom110mm

Positioning Accuracy

±3mm

Maximum Component Height

2.5mm

Inspection Capability

PCB Size

Missing components, Reversed components, Position offset, Polarity errors, Wrong components, Component damage, Bent leads, Foreign materials on PCB, Contaminated or solder-stained gold fingers, Glue overflow

Solder Joint Inspection

Excess solder / insufficient solder, Tombstoning, Solder bridging, Cold solder / poor wetting, Lifted leads, Solder balls, Post–wave soldering defects (including through-hole components)

Process Coverage

Supports inspection of solder paste, red-glue (SMT adhesive), and post–wave soldering PCB assembly quality

Additional Functions

Marking Function

PCB Fiducial Mark, Panel Mark, Break-off Tab Mark Recognition

Programming Function

CAD Data Import: Automated region generation and inspection parameter setupAutomatic Component Library Indexing

Logging Function

Statistical Process Control (SPC) and Data Reporting

Accessibility

Voice-Controlled Operation

	Body	Polarity	IC Leads	Text
Capacitor
Resistor
Multilayer Chip Inductor
Aluminum Electrolytic Capacitor
Tantalum Capacitor
Resistor Array
Power Inductor
LED
SOT/SOD
SOIC/SOP/TSOP/TSSOP/MSOP
QFP
QFN
TO-263/TO-252

Turn-key AOI Machine for PCBA